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How Heathrow Unlocked a 75% Waste Contamination Reduction With the Ameru AI-Powered Waste Sorting Bin

A case study resulting in a 75% contamination reduction and €98.72/ton potential savings

Kiril Gantchev
Kiril Gantchev

📅 July 7 - August 11, 2025
📍 Heathrow Compass Centre, London
🤝 Executed in Partnership With Heathrow, Grundon, PEL, and Ameru

Executive Summary

Ameru's Smart Bin deployment at Heathrow's Compass Centre has delivered transformative results in just five weeks. Through AI-powered sorting and real-time analytics, we've opened the path for dramatic improvements in recycling efficiency and cost reduction, setting new standards for sustainable waste management operations.

The impact opportunity was immediately visible and substantial. Ameru's AI waste sorting bin allowed for a purpose-built 4-stream configuration that achieved a 75% reduction in contamination rates, significantly improving the quality of recyclable materials. This optimization led to an opportunity for a remarkable €98.72 cost saving per ton of waste processed, representing a 65.2% reduction in waste management costs.

€98.72Cost Savings per Ton (65.2% reduction)
+43.9%Increase in Recycling Rate
75%Contamination Reduction
327.2 kgCO₂ Saved per Ton
2.3Cars Saved per 10 Tons (annual equivalent)

The Challenge

Sample tests at Heathrow Airport's Compass Centre restaurant revealed that there are several critical waste management challenges typical of busy food service operations:

  • High Contamination Rates: up to 80% of materials in recycling bins were contaminated during sample testing with non-recyclable items like tissues, coffee cups, and food containers
  • Value Leakage: 20% of valuable recyclables (PET bottles, reusable cups) were incorrectly disposed of in general waste, incurring unnecessary general waste pickup costs
  • User Confusion: Staff struggled to make correct sorting decisions in fast-paced environments
  • Limited Visibility: No data on what specific materials were being disposed of, making it impossible to identify reduction opportunities
  • Sustainability Goals: Difficulty meeting ambitious environmental targets with traditional sorting methods

The Solution

Ameru's AI-powered Smart Bin was deployed at the Compass Centre to automatically sort waste using computer vision, object recognition, and robotics. The system was configured to sort materials into four streams:

  1. 📄 Paper and Card
  2. 🍾 PET Bottles
  3. ♻️ Dry Mixed Recycling
  4. 🗑️ General Waste

How It Works

  • 🤖 AI-Powered Recognition: Computer vision identifies every individual item in real-time, automatically sorting waste into the correct stream.
  • 📊 Waste Analytics Dashboard: Comprehensive dashboard tracks contamination rates, value leakage, and identifies materials for elimination.
  • 🎯 4-Stream Sorting: Custom configured in the following streams: Paper & Card, Plastic Bottles, Dry Mixed Recycling, and General Waste. All automatically separated.
  • Quick Deployment: Fully operational within days, with continuous learning through supervised AI training.
  • 🔧 Smart Maintenance: AI-based stuck waste detection and dirty receptacle detection to ensure the best user experience.
  • Zero User Burden: Staff and passengers simply drop items, the AI handles all sorting decisions.

Results: Before & After

Before Ameru (Traditional Bins)

StreamWeight (g)%1t (€)10t (€)
📄 Paper/Card00.00%0.000.00
🍾 PET bottles00.00%0.000.00
♻️ DMR (clean)737.16%-4.95-49.50
⚠️ DMR contamination28928.33%-42.98-429.79
🗑️ GW accepted52951.86%-78.67-786.71
💔 GW value loss12912.65%-24.78-247.84
Total1020100.00%-151.38-1513.84

After Ameru (Smart Bin)

StreamWeight (g)%1t (€)10t (€)
📄 Paper/Card564.99%3.3833.80
🍾 PET bottles41436.90%25.52255.19
♻️ DMR (clean)102.49.13%-6.31-63.12
⚠️ DMR contamination25.62.28%-3.46-34.61
🗑️ GW accepted50044.56%-67.60-675.98
💔 GW value loss242.14%-4.19-41.92
Total1122100.00%-52.66-526.62

Results: Waste Flow Comparison

Before Ameru Financial Waste Costs

Sankey Chart - Before Ameru

After Ameru Financial Impact

Sankey Chart - After Ameru

Tangible Results

77%Reduction in Value Leakage
75%Reduction in Recycling Contamination
100%Clean Paper and Card Capture Rate
100%Clean PET Bottle Capture Rate
+43.9%Increase in Overall Recycling Rate
327.2 kgCO₂e Saved per Ton of Waste Processed
0.23Cars Removed from Road per Ton (annual equivalent)

The User Experience

User Satisfaction Metrics

  • 70% found it "Very Easy" from first use
  • 90% said it made recycling more effective
  • 80% prefer automatic sorting over education-only approaches

Staff described the Ameru Smart Bin as:

EasySmartFunInnovativeQuickExcitingInteresting

User Testimonials


"LOVED the bin, great way to make recycling fun and interactive as well as ensuring the waste gets properly recycled. Would be great to have some passenger-facing bins as well in the terminals."

— Heathrow Compass Centre Staff Member A


"I was really impressed with the bin the first time I used it and went home telling my family about how impressed I was with it and how quick it was."

— Heathrow Compass Centre Staff Member B


"More of them and bring it back!"

— Heathrow Compass Centre Staff Member C


Material Processing Rates

Understanding the financial impact: revenue (rebates) vs. costs

StreamRate (€/ton)
📄 Paper (standalone)€77.80
📦 Card (standalone)€57.63
📦 Paper/Card (blended)€67.72
🍾 PET Bottles€69.16
♻️ DMR (clean)€-69.16
🗑️ General Waste€-151.69

Note: Positive values represent revenue (rebates), negative values represent costs. Ameru Smart Bin combines paper and cardboard into a single stream using the blended rate.

Key Takeaways

  • Proven Impact: 75% reduction in contamination and 77% reduction in value leakage within 5 weeks
  • Financial Benefits: €98.72 cost savings per ton through improved sorting and material recovery
  • User Acceptance: 90% of users found the system made recycling more effective
  • Data-Driven Insights: Computer vision captures every item, enabling precise waste composition analysis
  • Scalability: Staff feedback strongly supports wider deployment across terminals
  • Continuous Improvement: AI system learns and adapts through supervised learning
  • Recycling Performance: 100% clean PET capture and 100% clean paper/card separation

Get Started Today


Ready to contribute to a more sustainable future with Ameru? Contact us to see how our products can revolutionize your waste management and help you meet your sustainability goals.